Backed by OakWal

The platform for PET bottle manufacturing.

PlastDu engineers specialized and custom PET bottles — batch and scale — powered by Data & AI in production and operations, with ESG and GRRC models overarching every line.

Batch
Specialized runs
Scale
Industrial volume
Custom
Bottle by bottle
Clear PET bottles with green and blue accents on a clean studio background
KPIs & benchmarks

Built to industrial benchmarks.

Targets calibrated against global PET leaders — Gerresheimer, Amcor, Plastipak and ALPLA — and tuned for Pakistan's market reality.

500M+
Units / year capacity

Designed throughput across preform and bottle lines

≤ 30 ml
Smallest sample run

From lab-scale batches to industrial volume

30%
rPET ready

Lightweighted formulations with recycled content blends

< 0.5%
Defect target

AI vision QA enforced on every shift

24/7
Instrumented lines

Live telemetry on every machine, batch and SKU

1 day
Response SLA

From inbound request to engineering callback

The Platform

One platform, from bottle concept to shipped pallet.

PlastDu is a platform business for plastic and bottle manufacturing — connecting custom specification, instrumented production, and quality-first distribution under one operating model.

01

Design & spec

Co-design custom bottle geometry, resin spec and closures with our engineering team.

02

Production

Data-instrumented injection and stretch-blow lines for batch runs and scale volume.

03

Quality & compliance

In-line AI vision, traceability, and GRRC controls across every shift and SKU.

04

Distribution

Operated out of Lahore, Pakistan — serving domestic and export-grade customers.

Capabilities

Specialized and custom PET, batch and scale.

Built to serve brand owners and industrial customers who need engineering depth on small specialized runs and reliable economics on industrial volume.

Precision PET mould tooling in the mouldshop
Mouldshop
In-house engineering and tool building — mould design, machining and validation
Product & Production
Staged productization: ideation, concept, design, sampling, batch runs and scaling
PET bottles
Water, beverage, personal care, pharma, industrial chemicals
Volumes
From 30 ml sample runs to multi-million unit production cycles
Customization
Form, neck finish, color, decoration, recycled content
Materials
Virgin PET, rPET blends and lightweighted formulations
Footprint
Lahore manufacturing hub with national & export distribution
Products

One PET portfolio. Every customer segment.

From preforms to finished bottles, jars, closures and shells — engineered for beverages, water, food, personal care, pharma and industrial customers.

PET preforms and bottles on a production line
From resin to retail.

Specialized runs and industrial-scale supply — produced on the same instrumented platform.

Preforms

PET

Beverages & Water

  • CSD preforms
  • Mineral water preforms
  • Hot-fill juice preforms
  • Edible oil preforms

Water Bottles

PET

Retail & HoReCa

  • 250 ml – 1.5 L still
  • 5 L home & office
  • Sport-cap & flip-top formats

Juice Bottles

PET

Hot-fill & ambient

  • Nectar & pulp formats
  • Decorated and sleeved
  • Tamper-evident closures

Refrigerator Bottles

PET

Cold-chain ready

  • Door-fit slim formats
  • Loop & easy-grip designs
  • Family-pack volumes

Jars

PET

Food, personal care, pharma

  • Wide-mouth food jars
  • Cosmetic & cream jars
  • Pharma-grade jars

Closures

PET

Caps & dispensing

  • Flat & sport caps
  • Tamper-evident bands
  • Dispensing closures

Shells

PET

Industrial & retail

  • Multi-pack shells
  • Protective overwrap
  • Custom-decorated shells
Data & AI

Production and operations, instrumented end to end.

Data and AI are not a layer on top of the factory — they are how PlastDu runs the factory. Every machine, batch and bottle becomes a signal we can learn from.

Vision QA

Computer vision on every line for defect detection, dimensional checks and SKU verification at production speed.

Predictive operations

ML models forecasting maintenance windows, mold wear and yield deviations before they cost a shift.

Production intelligence

A unified data model across machines, materials and orders — turning the floor into a measurable system.

ESG & GRRC

Sustainable and accountable by construction.

The ESG and GRRC models sit on top of every product line — shaping how we choose materials, run machines, and report outcomes to customers and the market.

ESG by design

Lightweighting, rPET integration and energy-aware process design built into every bottle program.

GRRC governance

Governance, Risk, Regulation and Compliance as a model overarching production — not an afterthought.

Traceability

Lot-level traceability from resin batch to shipped pallet, ready for customer and regulator audit.

Contact

Let's design your next bottle program.

Whether you need a specialized batch or industrial-scale supply, our team will get back within one business day.

Address
2809 Countrywood Drive, Antioch, CA 94509
Backed by
OakWal